Engineering That Fits
We provide Innovative Solutions for Legacy Aircraft
XL AERO PROVIDES INNOVATIVE REPAIRS,
MODIFICATIONS AND REPLACEMENT PARTS
TO KEEP YOU FLYING
Repair Development &
Certificates (RDAs)
XL Aero develops repairs covering products from all the major OEMs
(Bell, Airbus, Leonardo). Our focus is on increasing aircraft readiness
by providing cost effective repair solutions. Our repair capabilities include:
- Critical rotating components
- Engines
- Cold Spray of Housings
- Structures
- Rotor Blade Repairs
- Hydraulic Servoactuators
Modifications (STCs)
XL Aero offers full engineering services to enhance the utility of your aircraft. Using a variety of engineering analysis and design tools, we can develop a complete design package that meets all airworthiness standards. Our modification experience include:
- Composite fairings
- Bubble windows
- Engine conversions
- External Cargo (HEC/NHEC)
- Firefighting Belly Tanks
- Interiors
Replacement Parts (PDA/PMA)
XL Aero can develop and manufacture replacement parts that meet
all the fit, form, and function requirements of the original design.
We regularly conduct extensive reverse engineering using the latest
3D scanning, machining, and rapid prototyping technologies.
We can also provide first article inspection/conformity and volume
production control. Our PDA experience includes:
- Turbine blades
- Engine and transmission components
- Flight critical/life-limited components